When faced with the daunting prospect of replacing a faulty fuel pump on your Honda Silverwing, it’s crucial to arm yourself with the right information and tools. This step-by-step guide will empower you to tackle this task with confidence, ensuring your beloved Silverwing roars back to life with newfound vigor.
Before diving into the process, it’s essential to gather the necessary tools. You’ll need a set of screwdrivers, wrenches, and a socket set. Safety should be your paramount concern, so don’t forget to wear gloves and eye protection throughout the procedure. With all the tools in place, locate the fuel pump, which is typically situated under the fuel tank. Carefully disconnect the fuel lines and electrical connectors attached to the pump.
Removing the Side Panels
To access the fuel pump, you’ll need to remove the side panels of the Honda Silverwing. Here’s a detailed guide on how to do it:
Step 1: Remove the Front Panel
Locate the two screws securing the front panel to the body. Use a Phillips head screwdriver to remove these screws. Then, carefully lift the front panel off and set it aside.
Step 2: Remove the Under Panel
There are six screws securing the under panel: two on the front, two in the middle, and two at the back. Remove these screws with a Phillips head screwdriver. Once all the screws are removed, gently pull the under panel straight down to detach it from the body.
Step 3: Remove the Side Panel (Left or Right)
Locate the three screws securing the side panel to the body: one at the top, one in the middle, and one at the bottom. Remove these screws with a Phillips head screwdriver. Then, carefully lift the side panel off and set it aside.
| Screw Location | Number of Screws |
|---|---|
| Front Panel | 2 |
| Under Panel | 6 |
| Side Panel (Left or Right) | 3 |
Locating the Fuel Tank
The fuel tank on the Honda Silverwing is located beneath the seat. To access the tank, follow these steps:
1. Remove the seat by lifting up on the front of the seat and pulling it towards you.
2. Locate the fuel tank cap on the top of the tank. The cap is typically black or gray and has a Honda logo on it.
3. Remove the fuel tank cap by turning it counterclockwise.
4. Lift the fuel tank up and out of the motorcycle.
Accessing the Fuel Pump
The fuel pump is located inside the fuel tank. To access the fuel pump, follow these steps:
1. Remove the fuel filter from the fuel pump. The fuel filter is located on the side of the fuel pump and is held in place by a single bolt.
2. Remove the fuel pump from the fuel tank. The fuel pump is held in place by four bolts. Remove the bolts and lift the fuel pump out of the tank.
3. Disconnect the electrical connector from the fuel pump.
4. Remove the fuel pump from the motorcycle.
Fuel Pump Removal Table
| Step | Action |
|---|---|
| 1 | Remove fuel filter from fuel pump |
| 2 | Remove fuel pump from fuel tank. |
| 3 | Disconnect electrical connector from fuel pump. |
| 4 | Remove fuel pump from motorcycle |
Disconnecting the Fuel Lines
To disconnect the fuel lines, you will need to follow these steps:
-
Locate the fuel lines. The fuel lines are typically located on the side of the fuel tank. They are usually black or blue in color.
2. Remove the fuel line clamps. The fuel line clamps are small metal clips that hold the fuel lines in place. Use a pair of pliers or a screwdriver to remove the clamps.
- **Disconnect the **fuel lines.
Once the fuel line clamps are removed, you can disconnect the fuel lines by pulling them straight off the fuel tank. Be careful not to damage the fuel lines or the fuel tank when disconnecting them.
| Fuel Line | Location |
|---|---|
| Supply line | Right side of the tank |
| Return line | Left side of the tank |
-
Plug the fuel lines. Once the fuel lines are disconnected, you will need to plug them to prevent fuel from leaking out. You can use a rubber cap or a piece of tape to plug the fuel lines.
Removing the Fuel Tank
1. **Locate the fuel tank.** The fuel tank is located under the seat of the motorcycle.
2. **Disconnect the fuel line.** Use a wrench to loosen the fuel line clamp and disconnect the fuel line from the fuel tank.
3. **Disconnect the electrical connector.** Locate the electrical connector for the fuel pump and disconnect it.
4. **Remove the fuel tank bolts.** There are four bolts that hold the fuel tank in place. Use a wrench to remove these bolts.
Removing the Fuel Pump
1. **Locate the fuel pump.** The fuel pump is located inside the fuel tank.
2. **Remove the fuel pump retainer.** Use a screwdriver to remove the screws that hold the fuel pump retainer in place.
3. **Pull out the fuel pump.** Once the fuel pump retainer is removed, you can pull out the fuel pump from the fuel tank.
Replacing the Fuel Filter
1. **Locate the fuel filter.** The fuel filter is located inside the fuel tank, near the fuel pump.
2. **Remove the fuel filter.** Use a wrench to loosen the fuel filter clamp and remove the fuel filter.
3. **Install the new fuel filter.** Install the new fuel filter in the reverse order of removal.
Reinstalling the Fuel Tank
1. **Place the fuel tank in position.** Place the fuel tank in position on the motorcycle.
2. **Install the fuel tank bolts.** Tighten the four bolts that hold the fuel tank in place.
3. **Connect the electrical connector.** Connect the electrical connector for the fuel pump.
4. **Connect the fuel line.** Connect the fuel line to the fuel tank and tighten the fuel line clamp.
Accessing the Fuel Pump
To access the fuel pump in a Honda Silverwing, you will need to remove the following components:
- Seat
- Rear body panel
- Fuel tank
- Battery
- Fuel pump cover
Removing the Fuel Pump Cover
1. Locate the fuel pump cover on the left side of the motorcycle, beneath the fuel tank.
2. Remove the two bolts that secure the cover using a 10mm socket.
3. Carefully lift the cover off the motorcycle.
Once the fuel pump cover is removed, you will have access to the fuel pump. The fuel pump is held in place by a single bolt. Remove this bolt using a 12mm socket and carefully lift the fuel pump out of the fuel tank.
When reinstalling the fuel pump, be sure to use a new O-ring on the fuel pump inlet. Tighten the fuel pump bolt to the specified torque and reinstall the fuel pump cover.
| Component | Torque |
|---|---|
| Fuel pump bolt | 10 Nm (7 ft-lbs) |
| Fuel pump cover bolts | 5 Nm (3 ft-lbs) |
Disconnecting the Electrical Connector
Once the fuel tank is removed from the chassis and the fuel pump assembly is exposed, you will need to disconnect the electrical connector that supplies power to the fuel pump. Follow these steps:
1. Locate the electrical connector on the fuel pump assembly. It is typically a black or gray plastic connector with multiple wires leading to it.
2. Press the release tab or button on the electrical connector. This will release the locking mechanism that holds the connector in place.
3. Gently pull the electrical connector straight away from the fuel pump assembly. Be careful not to damage the wires or terminals.
4. Once the electrical connector is disconnected, you will need to remove the fuel pump assembly from the fuel tank. To do this, locate the mounting bolts or screws that hold the fuel pump assembly in place and remove them.
5. Carefully lift the fuel pump assembly out of the fuel tank.
6. Inspect the electrical connector for damage or corrosion. If the connector is damaged or corroded, it may need to be replaced.
7. If the electrical connector is in good condition, you can reconnect it to the fuel pump assembly by following the steps in reverse order.
Removing the Fuel Pump Mount
To remove the fuel pump mount, you will need to:
- Locate the fuel pump mount. It is located on the bottom of the fuel tank, towards the rear of the motorcycle.
- Remove the two bolts that secure the fuel pump mount to the fuel tank.
- Carefully lift the fuel pump mount off of the fuel tank.
- Disconnect the fuel line from the fuel pump mount.
- Disconnect the electrical connector from the fuel pump.
- Remove the fuel pump from the fuel pump mount.
- The seat
- The rear fairing
- The fuel tank
- The airbox
- The throttle body
- The engine is difficult to start.
- The engine stalls while you are riding.
- The engine loses power while you are riding.
- You hear a whining noise coming from the fuel tank.
7. Inspect the fuel pump mount for any damage or wear.
Carefully inspect the fuel pump mount for any signs of damage or wear. If there is any damage or wear, the fuel pump mount may need to be replaced. Refer to the manufacturer’s instructions for specific replacement procedures.
| Damage or Wear | Action |
|---|---|
| Cracks or breaks | Replace the fuel pump mount. |
| Rust or corrosion | Clean the fuel pump mount with a wire brush and apply a rust-resistant coating. |
| Bent or deformed | Replace the fuel pump mount. |
Extracting the Fuel Pump
1. Safety Precautions
Ensure the engine is off and has cooled down. Disconnect the negative battery terminal for safety.
2. Locate the Fuel Pump
Refer to your Honda Silverwing’s service manual to determine the fuel pump’s exact location.
3. Remove the Fuel Tank
Locate the fuel tank’s mounting bolts and disconnect any electrical connections. Carefully lift the fuel tank and set it aside.
4. Disconnect the Fuel Lines
Use fuel line pliers or a wrench to detach the fuel lines connected to the fuel pump.
5. Access the Fuel Pump Assembly
Depending on your Silverwing model, you may need to remove an access panel or housing to gain access to the fuel pump assembly.
6. Unbolt the Fuel Pump Assembly
Locate the bolts or screws securing the fuel pump assembly in place and carefully remove them using a suitable socket or wrench.
7. Lift Out the Assembly
Once the bolts are removed, gently lift the fuel pump assembly out of its housing.
8. Separating the Fuel Pump from the Assembly
The fuel pump is typically secured within the assembly using a retaining ring or a locking mechanism. Refer to your service manual for specific instructions on how to safely remove the fuel pump from the assembly. Usually, this involves using a circlip pliers to remove the retaining ring or carefully prying the fuel pump away from the assembly while being mindful of potential electrical connections.
9. Inspect the Fuel Pump
Once the fuel pump is extracted, inspect it for any visible damage or wear. Check the filter and fuel lines for any clogging or debris.
Reinstalling the Fuel Pump
With the fuel filter installed, it’s time to reassemble the fuel pump. Start by carefully aligning the fuel pump with the gasket and fuel filter. Once it’s in place, secure it with the bolts. Torque the bolts to the specified torque, which can be found in the service manual or in the table below.
| Year | Torque (Nm) | ||||||||
|---|---|---|---|---|---|---|---|---|---|
| 2001-2003 | 10 Nm (7.4 ft-lbs) | ||||||||
| 2004-2009 | 12 Nm (8.9 ft-lbs)
Once the fuel pump is secured, reconnect the fuel line and electrical connector. Double-check that everything is connected properly and tightened to the correct torque. Reassembling the Fuel System10. Reconnecting the Fuel PumpNow that the fuel pump is back in place, it’s time to reconnect the fuel lines. Start by attaching the lower fuel line to the pump’s inlet port. Ensure the line is fully seated and tightened using the supplied clamp. Next, do the same for the upper fuel line, which connects to the pump’s outlet port. Again, make sure the line is secure. Finally, reconnect the electrical connector to the fuel pump. Ensure the connector is pushed in firmly until it clicks into place.
With the fuel lines and electrical connector reconnected, your fuel system is now reassembled. Use the remaining steps to complete the reinstallation of the fuel module and tank. Honda Silverwing How To Get To The Fuel PumpTo get to the fuel pump on a Honda Silverwing, you will need to remove the following components: Once you have removed these components, you will be able to access the fuel pump. Be careful when removing the fuel pump, as it is connected to the fuel lines. You will also need to replace the fuel pump gasket when you install the new fuel pump. People Also Ask About Honda Silverwing How To Get To The Fuel PumpHow do I know if my Honda Silverwing fuel pump is bad?There are a few signs that may indicate that your Honda Silverwing fuel pump is bad. These signs include: How much does it cost to replace a Honda Silverwing fuel pump?The cost to replace a Honda Silverwing fuel pump will vary depending on the year and model of your motorcycle. However, you can expect to pay between $200 and $400 for the parts and labor. Can I replace the Honda Silverwing fuel pump myself?Yes, you can replace the Honda Silverwing fuel pump yourself. However, it is important to note that this is a complex repair. If you are not comfortable working on your motorcycle, it is best to take it to a mechanic. |
